Thursday, July 7, 2011

Alpacazonia Fiber Collection Update

WHAT DOES 2,000 LBS OF ALPACA FIBER LOOK LIKE?
At 4 lb per bag - short/robust blanket or neck/leg fiber = 500 bags
At 20 lb per bag = 100 bags
At 400 lb per bale = 5 bales
At 500 lb per bale = 4 bales
As of today, the Alpacazonia Fiberometer level is, via reports from 8 participants during teleconference call held Wed evening, July 6:
We have 14 committed alpaca farms/ranch sellers to date. The tally will increase when all sorting reports are in this week.
                                                                                                                                 
HOW LONG DOES IT TAKE TO PREP 2,000 LBS OF SHORT ROBUST ALPACA FIBER FOR PROCESSING?
At 1 lb per hour = 2,000 hours / 40 hour work week = 12 ½ months at 8 lbs per day.
At 1 lb per half hour = 1,000 hours / 40  = 6 ½ months at 16 lbs a day.
At 1 lb every 15 minutes = 500 hours / 40 = 3 months at 32 lbs a day.
On my best days, I’ve sorted 20 lbs max so far, but my average is 5 or less lbs during recent heat wave…
Therefore, one person alone cannot possibly sort and collect 2,000 lbs of alpaca fiber within 5 weeks, when sorting leg bags for length! We have to be able to point to 50 lbs sorted every single day for solid 6 weeks to meet our goal. Can you help us?
With 14 owners participating in the project, plus 8 of us having committed to invite two more ranches each, to join us by next week - If we end up with 30 sellers, we will reach our goal IF each contributes an average of 52 additional lbs per producer by deadline later this month!  Doable.               
                                                                                                                                 _
USA BUSINESS CULTURE
My eldest son cautions me that “successful” businesses in the U.S. are cut-throat and that one has to protect themselves from competitors, by locking in supply and keeping sources and insider information secret.
I believe that our country’s poor economic situation can only change when we become socially responsible to each other and decide to work together as business entrepreneurs for universal good.  There’s power and influence in scale and numbers, whether dealing with lowering production costs (vets, shearers, transporters, shipping, and feed) or with increased profitability and fairer price points for our fiber in production sales options. I believe that working hard and smart, while supporting colleagues rather than competing against them is best, and not the antithesis to success.

This...equals this...

Prove me correct and help me teach my son how things CAN be done better by networking together without elite status tiers keeping us disconnected,  fragmented and at odds with each other as USA alpaca owners and fiber producers.
This...equals this! 
Equine horse cinch to be made from 8 ply worsted alpaca yarn
 ________________________________________________________________
Alpaca owners and colleagues across the country, plus manufacturers and processors are watching and waiting to see what we do here on the West Coast. Let’s show them what positive change looks like, California and Arizona!              
                                                                                                                             
WHAT ANGEL INVESTORS WANT:  Last year I attended two venture capital investor workshops at two different California Universities. As I listened to the presentations of start-up companies, followed by  evaluations of potential investors, this is what I heard, “We want to invest in new products, developed by visionary entrepreneurial owners, who can show us how their company is going to contribute to their community, to our country and to the planet, with respect for economy, ecology and the well being of other people, in addition to bottom line profits.”                                                                                                 
                                                                                                                               
MANUFACTURERS WANT specs to length and certain grades and sometimes color, with consistency and reliable sustainable quantity being the key. Some mills want between 4”-6” length staples and others work with shorter fibers, especially for non-woven processes.  There are those owners who say they can send fiber right off the animal “as is” and it doesn’t matter whether it’s sorted or clean. Some mills claim the same.  I say, “Junk in, Junk out”. Why pay extra for shipping, and then have someone else determine how much of your clip is “waste” or “unusable” or charge extra for what you can do yourself?                     
                                                                                                                               
TURNING WINE COUNTRY INTO FIBER COUNTRY:
Imagine being a grower of any other commodity and not having a contract in advance for your crop.
 Imagine spending thousands of dollars and hours of labor as a vintner to produce a certain number of lbs of wine grapes – then not picking them off the vine.  Instead, you decide to let them turn into raisins over time, but still aren’t willing to harvest them and get them into production and on the tables of eager consumers. Imagine.
Herd at Summer Pasture with Vineyard…we grow fiber, while our neighbors grow grapes
                                                                                                                               _
We hope you enjoyed your 4th of July Holiday – now it’s time to get back to work sorting and collecting our annual clip for real alpaca business development!
Join us in our current challenge to reach 2,000 lbs clean sorted fiber, ready for baling and shipment within just a few more weeks. We CAN!
Paying the producer first.
Be ready!
                                                     

Friday, July 1, 2011

Alpacazonia Fiber Collection Pilot Project – Update     1st July 2011

 
We’re at 350 lbs since project launch three weeks ago, with the help of alpaca fiber producers in CA & AZ…join us, if you own alpacas in these two states, to help meet our 2,000 lb goal by mid July deadline!

We can do this! Sorting for length is doable! It just takes time and determination.

Earning $1.50 lb for otherwise unwanted alpaca fiber means we can now cover some herd maintenance overhead costs – it’s a good beginning and we now have our foot in the door to establish USA alpaca fiber production on a commercial textile level – with the producer paid first in the development of alpaca end products via established USA manufacturers.  
____________________________________________________
  
Current Participating Alpaca Owners:


Sandra Wallace - Alpacas at Crossroads Ranch - Paso Robles, SLO County.  805-237-9640  swallace@rain.org   “CEO” of project, & Resident Sorter. Dave Wallace – Tumbler in Chief.

Daphne Capaldi - Alpacas at Capaldi Ranch - Paso Robles, SLO County   818-515-2216   daphne@capaldiranch.com
  .
Yvonna Ray - Ray of Sunshine Alpacas - Oakdale, Stanislaus Co. 209-848-2917   yvonnaray@clearwire.net
    
Linda Snook -  Light Heart Ranch - Willcox, AZ   805-233-2782 linda@lightheartranch.com    

Pat Schulz – Five Oaks Alpacas  Templeton in SLO Co.  805-462-3525 fiveoaksalpacas@wildblue.net
Barbara Zachary – New Age Alpacas  Atascadero in SLO Co.  805-461-1815  barzac1@charter.net  
Cindy Mendiola    Critter Country Ranch   Moreno Vy in Riverside Co.  951-243-2574  mmend96466@aol.com 
Cindy Hager – Heaven Can Wait Alpacas   Victor Valley in San Bernardino Co.  760-949-8324 hcwalpacas@yahoo.com    
Shirley Ritter & Lisa Ritterbuck – Alpacas at Wind Dance   Avila in SLO Co.  805-595-2693  winddance@charter.net           
Beckie Perrell – Loomis Alpacas   Loomis in Placer Co.  916-768-0735  bperell@starstream.net 
                                                                                                                     
NEWS:
Beckie Perrell is traveling from Placer Co. on the I-5 this week, plus other freeways, and will be returning North from San Diego on July 12. Call her on her cell listed above to arrange meet up, in order to send your clean sorted fiber up to Paso Robles.  We will inspect and weigh bags here, then cut you a check for $1.50 per lb. Put any necessary I.D. on a file card, plus your determined weight and place in each of your clear plastic bags. Compress air out of large bags for easier transport.  If sending several small bags, press or suck out air with a vacuum and seal in box for less cargo space. Beckie is driving a Yukon.
                                                                                                                         
Daphne Capaldi will loan Alpacazonia Fiber Collection project a battery operated calibrated livestock scale…once we know exactly how much additional fiber needs to be collected closer to our deadline. Dave and I will make a run in our livestock trailer, prior to baling, to meet sellers at key locations, inspect fiber bags, weigh and pay $1.50 lb. on the spot. No date(s) set yet.
Daphne has made one run down south to collect and purchase raw fiber at $.50 lb usable, and then she’s sorting to specs and tumbles fiber clean and sells to project at S1.50 lb.
She's placed her tumbler indoors and put up a pop-up tent with plastic sheet sides to contain the dirt and 2nd cut or too short fiber pieces dropping out of it. A floor fan keeps all unwanted debris from invading her greater workshop sorting and fiber storage areas. 
                                                                                                             ______
Cindy Hager is constructing what she’s dubbed “Fleece Baskets” out of PVC. She’s going to use canvas or mesh to form sides, to hold her fiber bags. I’m guess’n 5’ x 5’ x 4’. Very cool! I need several! A good way to tidy up your shop, garage or barn and keep your fiber storage chaos under control!

Photo by Cindy Hager

Keep sorting your clip(s) everyone – for now and for the future! Contact someone on the list and see if you can network together with them to sort, collect and sell.
                                                                                                                              
It will take more than a village!
Photo by Laurie Donnelly

Peruvian Women weaving together prolifically. Notice those on the sidelines doing nothing but watching and waiting for the spectacular results, missing out on the real fun and experience...
…hint, hint






Saturday, June 25, 2011

Women in Textiles Around the World - It Takes a Village

We're beginning day 14 of our Alpacazonia Fiber Collection Project and learning how to iron out the crimps, as we sort stored fiber, network with other producers and track and document our progress regarding cost in time, effort and money for future project evaluation.

The following photo keeps me going!

Photo by Laurie Donnelly

My inspiration when sorting comes from this woman on the job at an alpaca mill in Peru.   The use of skirting table and sorting table at waist height, plus electric tumbler makes my job so much easier! I put on a support brace when back muscles  begin to ache from standing for lengthy periods of time and try not to complain too much. If I had to sort long hours off the floor, I’d have trouble ever getting up again…
                                                                                                                                                                 
Recent NBC Nightly News online report:  A family of 7 in Pakistan is showcased weaving together. All the women and girls in the family weave carpets as a group effort for 14 hours a day, every day, and earn $800 a month between them. The youngest child is in a program called “Bags for Bliss” where she can attend school, plus earn money for the family doing embroidery to be incorporated into hand bags as part of the school curriculum. I was inspired and moved to realize that 6-9 hours spent sorting for Alpacazonia Fiber Collection Project per day is no big deal in effort or accomplishment to the rest of the planet. We’ve been so spoiled in our country…it’s a blessing to have a reason to work hard - hand’s on! It’s nice to be able to work within our own village – our CA Fiber Friday groups!

Photo from Ruth Elvestad Fiber Workshop by Sandra Wallace

Photo by Josh Petray, Paso Robles Press.
Workshop participants delighting over alpaca blanket woven by Gretchen Nygaard.
                                                                                                                                                        

Women and Girls – Peruvian “Cottage” textile production
Photo by Altheo Cox

Group of women selling textile wares along side road in Peru                                      



Photo by Altheo Cox

Girl with naturally dyed yarns


Photo by Altheo Cox

Peruvian Woman Weaving on simple basic loom

Photo by Altheo Cox

...and spinning with simple drop spindle.


Photo by Altheo Cox









Wednesday, June 22, 2011

DAY 10 - FIBER DRUM TUMBLERS, ETC

June 22, 2011 
Day 10 of Alpacazonia Fiber Collection pilot project
Yesterday was the first day of Summer 2011 and temps reached 100 degrees here. We worked in the morning with friend/neighbor, Michelle Bauguess, who’s helping us sort at $1.00 lb, plus taking bag of tumbled too short fibers home to refill her dog’s beds. Our current sort hours: 8 am to hot, then “cooled down” to 8 pm.
 We’re also talking to community service groups to see if folks can help us sort as a fundraising project for their organization.
Fiber Drum Tumblers
We borrowed Daphne Capaldi’s fiber drum tumbler this weekend and now have way more tumbled fiber than sorted. We won’t know our real total until we get through those bags, but current sorted total is at 250 lbs….only 1,750 lbs to go!
Note the plastic bag holders. They used to be sold by Ace/True Value Hardware, but they’re no longer available. There’s a tinker toy like hard plastic connector on the bottom and 2 pieces of metal wire that connect to it to hold bags and four to connect pieces together for base…the best fiber bag holder we’ve found, because bags are easily pulled on and readily removed when full. Great for collecting fiber on shearing day! Too bad manufacturer stopped making this product, because we could use more than the two we own.
Bag holder parts
Connector & assembly
1. The tumbler on the left in top photo has 1/2“ screening. (Available via Light Livestock for $2,500. www.lightlivestockequipment.com/fiberdrum.asp ) We obtained our tumbler via a trade for breeding to one of our studs several years ago. Dirt, loose debris and fine fibers fall through. Only one design flaw – door has to be bungeed open when emptying drum, otherwise it can fall forward and knock you out on the top of your head or whack you sharply on your back! Otherwise, well engineered, efficient, balanced and reliable.
2. The tumbler on the right was made by Daphne’s dad and brother, without plans, and has 1” screening. It helps sort out some of the too small pieces, which we sweep up for compost material.  Each style has its advantages.  Daphne’s tumbler is on wheels, which is a great plus.  We advised her to purchase dishwasher replacement tips for tumbler prongs (inside drum to separate fibers while tumbling) and she did. Otherwise, our arms got scraped on the sharp metal edges when reaching in.
3. We tried a borrowed Jiffy Tumbler, but it was too low to the ground and too small a capacity for our “commercial” purposes. (Sells for $975 new, so good value for fiber artists and hobbyists).  It is best for small scale occasional use, IMHO. Door is completely removed, instead of hinging open. Beautiful wood work, crafted like a piece of furniture. 
 Contact: Mary Hagen
Alpaca Heights & Jiffy Fiber Tumbler LLC
5008 S. Ubly Rd.
Ubly, MI  48475
www.alpacaheights.com
4. Stonehedge Fiber Milling Equipment has a drum tumbler that looks well designed, but we haven’t tried it. Looks like it has an easy “open and latch” door of adequate size for reaching into drum. Didn’t find price on web site: http://www.fibermillingequipment.com/    They sell other fiber processing equipment and also have a fiber mill in Michigan.  
Stonehedge Drum Tumbler

5.  MSA Fiber Drum Tumbler  http://www.chisholmtrailalpacas.com/Fiber_Tumbler.html  $2,750.

Needs to be assembled.

Google and you’ll find more “brands”. We have no financial interest in any drum tumbler manufacturer…info provided just for the sharing.
 6. The following link supplies free plans to build your own tumbler.  “Welding required”.   I like the “handle” on the end for easy portability.

                                                                                                                                                                                                               
We discovered that on some bags it’s best to presort for length on a skirting table first. Otherwise, too short pieces get jumbled up with longer fibers and results end up more difficult to sort. The tumblers are great for removing sand, grit and general dirt, which would add unwanted weight to shipping costs.
Daphne says Suri fiber is best sorted on skirting table and doesn’t tumble well. ..long or short. However, she reports that it’s easy to accomplish and she’s enjoying the cool silky feel of it compared to hand sorting robust Huacaya!  Incidentally, luster is not a factor on short leg/neck/blanket fibers for commercial usage. That’s a “show” criteria, which perhaps factors into elite yarns or fine fabrics and textiles?
This afternoon, all of our girls escaped and were eating garden salad and grapevine leaves, plus our lawn and rose bushes and honeysuckle vines. They meandered up to the fiber barn and we rushed to herd them back to their pens...forgetting to turn off tumbler. An hour later we returned to a mass of fiber that was so matted we had to toss it. Too bad....it would have sorted a lot of lbs for the project. Tumbling should take 5-10 minutes max, just enough to throw dirt out.
                                                                                                                                                                                                                 
 Three bags full! The measure is a yard stick. This represents 61 lbs of fiber, with each bag holding around 20 lbs. Volume = about 5’ x 3’.

To “vacuum pack” bags for more compact shipping, place mesh bag or nylon stocking over end of vacuum (this keeps fiber from being sucked into vac) …place vac extension in bag and seal opening with one hand…turn on vac with the other. When bag is  compressed to full extent, slide out vac extension and quickly twist bag end, then secure tightly with sturdy rubber band. Bag is at least ½ smaller and easier to pick up and carry.
                                                                                                                                                                                                 Sandra                         






Friday, June 17, 2011

SORTING NOTES - 17 Jun 2011

SORTING NOTES:
As of Friday, June 17 2011, we've sorted a total of 150 lbs within 6 days of project start. There are groups forming throughout CA with producers sorting to specs and we'll be able to add their totals by the end of next week. Next, we need to get fiber from various points in the state to Paso Robles, to reach our 2,000 lb goal for baling at SLO Cal Poly mid July.

Thanks to those in local Fiber Friday group who helped us on our shearing day! I was able to speed up Alpacazonia fiber collection project, because entire tumbled short blankets are usable without any waste and I was able to sort a total of 40 lbs quickly the past two days! Pre skirting and recording stats on shearing day is well worth the effort!

We received a piece of sample yarn from manufacturer to illustrate what they use in their product.  When the ends are unplyed, you can see what "grade 6" looks like. 8 ply - worsted.

                                       

The project's mill told me that Suri fiber is OK to include in bales, as long as it fits length/grade criteria! So, if you have robust Suri leg/neck/blanket that's short, we can add it to the 2,000 lb goal.

I found a missing brush, hidden in the middle of a leg bag, after I'd turned the tumbler on. What a racket! One more reason to skirt and sort soon after shearing day. Not a good thing to ship bags unexamined prior to sending out for processing....mills charge on incoming weight for washing, even if you're charged outgoing weight on resultant yarn/roving/felt or batts and goodbye object de arte forever!

Sorting isn't so bad, once you get started. Actually, getting intimate with one's fleeces tells you everything you need to know about your herd and future business decisions.

For example, it's silly to do stove pipe show cuts on legs, especially since we stopped dragging alpacas to shows, because fibers are then too short for production. It was also noted by local shearer that it’s not good for alpacas either, to leave leg fiber on during the heat of summer. From now on, shear those legs and harvest the fiber for maximum profit and less sorting labor! Your alpacas will benefit too!

Tip: Use hay bale string cut into short pieces to tie up noodled blankets. Easy to tie and great recycling! Tie with half hitch in order to untie easily. Once graded, these bags are ready to go into production.



1st 20 lb bag – Grade 6 short, clean, sorted and ready to bale! Now, if I could only lose 20 lbs myself, I’d be that much smaller!

Sandra Wallace


Monday, June 13, 2011

Tumbling, Sorting and Grading

We're on day two of our Alpacazonia Fiber Collection Project, since launching this past weekend. Two of us have sorted a total of 48 lbs. Here's our fiberometer, so you can track our progress: 1,952 lbs to go


We're using grading system used by Ruth Elvestad. We made charts to assist us in our sorting. Here, we're sorting short grade 6 fibers. The paper plates on the left were made by Sandra Wallace (set includes all grades) and chart on left was created by Daphne Capaldi:


This is our tumbler in action, with fiber bags in waiting - a section of fiber is tossed into the air by rotation and separator bars inside. Dirt and small debris falls though the screening. I tumble short fiber for about 5 minutes per load.

I'm sorting out of the tumbler...clamped board for working surface, which includes inches marked on edge for quick measuring when needed.



We'll be back in a few days with more updates. Follow us on this journey to fill our first fiber order contract!

Sandra



Saturday, June 11, 2011

WE'RE BUYING HUACAYA FIBER






HUACAYA ALPACA FIBER WANTED

ALPACAS AT CROSSROADS RANCH - ALPACA FIBER COLLECTION:  ALPACAZONIA
Simple and direct…
WE ‘VE CONTRACTED WITH A USA MANUFACTURER FOR PURCHASE OF 2000 lbs of the following HUACAYA ALPACA FIBER STATS:
·         1 ½"  TO 3 ½ ” in length – no shorter, no longer.
·         ANY COLOR.
·         STRONG, ROBUST – neck/leg - 2nds, 3rds – Grade type  6.
      Not including too short, second cuts and guard hair leg tufts. (Use that for stuffing and fishing lures instead.)
·         CLEAN!!!!  Free of hardcore debris and other nasty junk, plus sorted for length.  Unwashed, but still clean - skirted and sorted - as dirt and debris free as possible, but residual VM (minimal Hay pieces) is OK.
Yup. We want the stuff that you didn’t have a use for in the past!
Not your finest and longest elite fleeces – but the fiber we didn’t have a direct commercial buyer for UNTIL NOW!
                                  $1.50 lb for CLEAN & SORTED alpaca huacaya fiber AS PER STATS ABOVE,
delivered to our collection site. Paid on incoming weight, upon inspection.  See contact information below.
                                $   .50 lb for RAW FIBER right out of storage – we’ll do the skirting and sorting prior to shipment to USA manufacturer. Priced on outgoing usable weight, post tumbling and sorting.
Paid upon acceptance of fiber, according to terms offered, after in-house weighing of SORTED fiber on calibrated floor scale.
 We reserve the right to refuse filthy, cotted, matted, tender fiber.  Use that in your garden instead! We won’t be shipping it back to you – too costly – so only send or deliver usable raw fiber to take advantage of this new grower opportunity.  Inspect your bags before shipping off farm for any processing!
FIRST RUN – INITIAL CALL:   1,500 lbs clean/sorted fiber still needed.  By invitation only to California producers.
Deadline July 1, 2011

                     Fiber baled and finally ready to ship!

                     Contact us to sign up for our initial sellers list and make arrangements for delivery. 
                  
 Dave and Sandra Wallace       Alpacas at Crossroads Ranch
            2950 Old Ford Rd, Paso Robles, CA 93446      805-237-9640
                        swallace@rain.org        www.crossroadsranch.openherd.com